AUGER MANUFACTURING EQUIPMENT
Screws and augers are used in many fields, ranging from food industry to various construction machinery and equipment. Also, these helical products may be seen in a wide range of agricultural machinery as part of harvesters, feeding machines, hoppers loading and unloading systems.
Izhlaser offers professional-grade equipment of high performance intended for manufacturing of screws and augers of various configurations, lengths, diameters and types of material used.
There are 2 machine models having different principles of screw and auger manufacturing available for sale: SG5 (СГ5) and Dintek. Equipment of both series is reliable, productive and user-friendly. They are simple in operation and maintenance, spare parts for them are available from stock of many vendors, and their operation requires a minimum amount of consumables.
Machine Dintek SG5 (СГ5) allows manufacturing of a seamless flexible helix. That is to say, a long steel strip is used, which, under the action of rollers and a press arranged in a particular way, takes a shape of a spring, while the properties of metal itself remain unchanged: it keeps its strength and elasticity.
Line of equipment Dintek (30, 50 and 70) is intended for manufacturing of individual auger flights
Line of equipment Dintek (30, 50, 70 and 100) is intended for manufacturing of individual auger flights
Line of equipment Dintek (30, 50 and 70) is intended for manufacturing of individual auger flights
Press capacity 20-30-60 tons
Machine SG5 (СГ5) allows manufacturing of a seamless flexible helix.
Line of equipment Dintek (30, 50 and 70)
is intended for manufacturing of individual auger flights (segments), which are then assembled to make a whole mechanism and welded to the shaft.
In the manufacture of Dintek machines (30, 50, 70) modern CNC machines are used, which enables to create machines in the shortest possible time with high performance and quality parameters.
Parts are cut using a laser metal cutting machine. This technology enables to get clean, even contours of the workpieces with an accuracy of 0.1 mm.
Welding is carried out by a robotic welding complex with preliminary placement of workpieces in the jig, which allows assembling of the press frame with high accuracy and quality of welds.
After the assembly of the main components, the parts are placed on the table of the portal processing milling center, where the boring out of the seats takes place. Thanks to this operation, perfect alignment of the joined parts is achieved. Without this procedure, it is impossible to make equipment that will serve long years and will produce quality products.
Watch the video
of the machine Dintek30
Machine SG5
Machine SG5 allows manufacturing of a seamless flexible helix.
The equipment provides high accuracy and a stable size of the finished product.
Equipment for forming a solid-drawn screw helix Dintek SG5 is a proprietary and has no analogues in Russia.
Watch video of the operation
of the machine Dintek SG5
Examples of finished products
The main advantages of solid-drawn helices:
- The geometry is precisely sustained, which greatly facilitates assembly.
- At the outer radius of the helix, a predetermined thickness is constantly maintained.
- Unlike welded helices, solid-drawn helices are more reliable and have excellent appearance.
Auger (flighting) segments manufactured at our enterprise with the help of a modern bending machine with CNC system Dintek (30, 50, 70).
This type of product is widely used in the production of augers, screw piles, and other equipment where it is necessary to use a screw helix made of high-strength and wear-resistant steels. It allows to produce screw segments with an outer diameter of up to 1,200 mm and a thickness of up to 32 mm.
